Process Engineer

 

Company Profile:

Cosma Casting UK is an operating unit of Magna International, one of the world's premier global automotive suppliers. Magna's pioneering technology and creativity allows our customers to ask for solutions that lie beyond what they previously thought was possible.

Cosma Casting UK has established a manufacturing facility on a green field site at Telford in the UK. For this venture, we are looking for a Process Engineer. Cosma Casting UK will specialise in high pressure die-casting that designs and builds medium to large aluminium die-cast automotive components.

Position Summary:

Reporting to the Engineering Manager the Process Engineer is responsible for overseeing and taking the lead in the implementation and continuous improvement of the manufacturing operations.

Role Responsibilities:

Actively present on the shop floor
Provide Technical support on process related items
Daily dialogue with Production to ensure smooth running of the business
Maintain and Develop process documents
Develop and implement process improvement strategies that are cost effective and efficient
Lead and manage Continuous Improvement activities across the department
Investigate, resolve and troubleshoot
Assist the Engineering Manager on ad-hoc projects as and when required

EXPERIENCE :

Essential

Desirable

CNC machining, tooling and fixturing
Proficient in Microsoft Packages
Ability to effectively communicate and build relationships
Ability to read and interpret drawings
Awareness of ISO, H&S and SSOW
Creation of SOPs
Continuous Improvement Activities
POKE YOKE (error proofing)
Understanding of control systems
Line Balancing
Knowledge of process change management
Mechanical or Electrical engineering recognised qualification
CNC programming and optimisation
Robotic programme and fault finding
ABB & knowledge of Siemens S7
Understanding of VSMs and SMED
Previous Automotive experience
Involved in APQP, PPAP, "Run at Rate"
Lean manufacturing/ OEE
Root cause analysis/ 8D
Traceability
DOE
Pneumatic Hydraulic and Electrical fault finding
Personal Attributes:

Good interpersonal skills with "hands on" problem solving expertise
Work collaboratively to achieve project/company goals
Flexibility to travel overseas for some weeks duration (home at weekends)
Ability to work in a fast paced environment
Strong communicator both written and verbal
Valid Driving Licence
Work Environment

Plant conditions necessitate exposure to heat, cold, dust, hot objects, and loud noises within our manufacturing environment. Full Health and Safety training and PPE provided for all conditions